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Customized AFO: Technology for Enhancing Patient Experience

Custom ankle foot orthosis for drop foot patients using additive manufacturing

3D Printed AFO

Revolutionizing Drop Foot Treatment

A customised ankle foot orthosis (AFO) manufactured additively with skin-friendly materials, providing an integrated experience from measurement to fitment.

  • Custom-fit using 3D scanning and reverse engineering
  • Manufactured with skin-friendly FDM materials
  • Integrated design-to-fitment workflow
  • Generative design approach for optimization
  • Contemporary technologies for scanning, designing, and manufacturing

Customized AFO Fabrication Process

Complete workflow from 3D scanning to final product

Work Flow

sample-foot

Sample Foot Model Prepared (Diseased Foot)

Initial assessment and preparation of patient's foot model for scanning

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3D Scanned Foot Model

High-precision 3D scanning using advanced scanning technology

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Post Processed Foot Model

Digital cleaning, refinement, and preparation of 3D model

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Designed Ankle Foot Orthosis

Custom AFO design based on processed 3D model

sample-foot

Shape Optimized AFO based on Static Loading Condition

Structural optimization for weight distribution and support

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FDM Printing in Operation

Additive manufacturing using Fused Deposition Modeling

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FDM Printed AFO

Final 3D printed custom ankle foot orthosis ready for patient

Pram Bag: For Active Parents

Multi-purpose convertible pram cum backpack for urban parents

Designed for Urban Mobility

Pram bag is designed and developed to cater to the needs of urban parents who travel with their baby in unfavorable surroundings, allowing the other parent to handle household work.

  • Converts from backpack to pram with minimal effort
  • Hands-free travel in crowded places
  • Single-handed conversion capability
  • Maintains comfort and safety standards
  • Compact and portable design
Patent Application No. 201611027414
Pram Bag

Abrasive Flow Machine & Media

Precision finishing solution for complex surfaces

Abrasive Flow Machine

Unidirectional AFM Technology

Indigenously designed and developed finishing solution capable of finishing complex surfaces which are difficult to finish by conventional methods.

  • Finishes complex internal and external surfaces
  • Uniform, repeatable, and predictable results
  • Environmentally sustainable AFM media
  • Deburring and edge contouring capability
  • Suitable for medical implants, dies, and nozzles
Patent No. 315692, Awarded 09-07-2019

Medical Implants

Precision finishing of surgical implants and tools

Industrial Dies

Surface finishing of complex die components

Nozzles & Valves

Internal surface finishing of fluid flow components

Sustainable Media

Environmentally friendly abrasive media